CNC Milling Services
Serving diverse industries, we offer reliable, cost-effective solutions to enhance your production. Ready to elevate your manufacturing process? Contact Ultirapid today for top-notch CNC milling services!
- Utilize 3-axis, 4-axis, and 5-axis CNC machines for complex geometries.
- Achieve precision with a tolerance of ±0.005mm.
- Work with a broad range of metals, plastics, and composites.
- Offer reliable, cost-effective solutions with quick turnaround times.
Type of CNC Milling Services
At Ultirapid, our CNC Milling Services deliver exceptional quality and performance. Utilizing advanced 3-axis, 4-axis, and 5-axis CNC machines, we handle complex geometries with precision and achieve a tolerance of ±0.005mm. We offer a wide selection of materials, including metals, plastics, and composites, and provide reliable, cost-effective solutions with quick turnaround times. Experience the advantages of Ultirapid CNC Milling Services today.
3 Axis CNC milling
4 Axis CNC Milling
Our 4-axis CNC milling services enhance precision by adding a rotational axis to the standard X, Y, and Z movements. This additional axis allows for more complex and intricate machining, enabling parts to be rotated and worked on from multiple angles. Ideal for producing detailed components with high accuracy, our 4-axis technology ensures efficient and versatile solutions for various applications.
5 Axis CNC Milling
Our 5-axis CNC milling services provide advanced machining by incorporating two additional rotational axes alongside the standard X, Y, and Z movements. This capability allows for complex, multi-dimensional parts to be machined with exceptional precision and efficiency. Ideal for intricate and detailed components, our 5-axis technology ensures superior accuracy and flexibility for a wide range of applications.
Advantages Of Ultirapid CNC Milling Services
With our comprehensive range of advanced machinery, Ultirapid stands as a distinguished CNC machining service provider, dedicated to fulfilling your precise manufacturing requirements. Our cutting-edge equipment encompasses 3-axis, 4-axis, 3+2 axis, 5-axis, and 6-axis CNC machines, renowned for their unmatched precision and efficiency. Capable of handling projects ranging from intricate components to large-scale parts, our 3-axis machines accommodate sizes up to 1500 x 800mm, complemented by flexible capacities in our multi-axis systems. Moreover, our lathe machines, CNC lathe machines, and lathe-mill machines ensure versatility and precision, while our CNC Swiss type automatic lathes excel in producing intricate, small-scale components. Trust Ultirapid to deliver superior quality and exceptional results, meeting all your machining needs with excellence.
Quality
We implement multiple quality checks and use scientific equipment to ensure precision and consistency in every part.
Turnaround
We offer a broad range of materials, including metals, plastics, and composites, to suit various project needs.
Material
Our efficient processes and advanced technology enable fast production times to meet tight deadlines.
Design for Manufacturability
Our DFM services help test and refine designs, optimizing them for full-scale production and ensuring manufacturability.
How Does It Work
CNC milling uses computer-controlled rotary cutters to remove material from a workpiece, creating precise shapes and details. The machine rotates the tool and moves the workpiece along various axes based on a programmed design, allowing for accurate and complex machining of various materials.
Design and Planning:
- CAD Modeling: Create a detailed 3D model of the part using Computer-Aided Design (CAD) software.
- CAM Programming: Use Computer-Aided Manufacturing (CAM) software to generate the toolpaths and instructions needed for the CNC machine based on the CAD model.
Setup:
- Material Selection: Choose the appropriate material for the part (e.g., metal, plastic, composite).
- Machine Setup: Mount the raw material onto the CNC milling machine’s worktable or vice. Secure it properly to avoid movement during machining.
- Tool Selection: Install the necessary cutting tools into the CNC machine, such as end mills or drills, based on the requirements of the part.
Quality Control:
- In-Process Inspection: Monitor the machining process and make adjustments as needed to ensure accuracy and quality.
- Final Inspection: After machining, inspect the finished part for dimensions, tolerances, and surface finish using precision measuring tools and equipment.
Post-Processing:
- Deburring: Remove any sharp edges or burrs left from the machining process to ensure a smooth finish.
- Cleaning: Clean the part to remove any debris or residue from the machining process.
- Finishing: Apply any additional processes required, such as coating, painting, or polishing, to meet the final specifications.
Packaging and Delivery:
- Packaging: Package the finished part securely to prevent damage during transportation.
- Delivery: Ship the part to the customer or the next stage in the production process.
Available materials for CNC Milling Services
| Material Type | Specific Materials |
|---|---|
| Aluminum | 5052, 6061, 6061-T6, 6061-T651, 6082, 7075 |
| Stainless Steel | 303, 304, 316, 316L, 430, 440C |
| Mild, Alloy & Tool Steel | Mild Steel 1008, Mild Steel 1018, Mild Steel 1020, Mild Steel 1025, Mild Steel 1045 (#45), Alloy Steel 1215, Alloy Steel 4041, Alloy Steel 4130, Alloy Steel 4137, Alloy Steel 4140, Alloy Steel 4040, Tool Steel A2, Tool Steel A3, Tool Steel D2 (Mould Steel), Tool Steel S7 |
| Other Common Metals | Brass 260, Brass 2680, Brass 360, Brass 385, Brass H59, Brass H62, Bronze, ADC12 (A380), Copper 101, Copper 110, 40Cr Steel |
| Titanium | Titanium TC2, Titanium TC4, Titanium TC5 |
| Plastic Materials | ABS, Polypropylene, Nylon 6, Delrin (POM-H), Acetal (POM-C), PMMA (Acrylic), PVC, Polycarbonate, PET, PTFE (Teflon) |
| Reinforced Plastics | Polypropylene (PP) 30%GF, Nylon 30%GF, FR-4, Garolite G-10, PEEK, HDPE, UHMWPE |
Tolerance for CNC Milling Services
| Nominal Size Range | Metals (ISO 2768-f) | Plastics (ISO 2768-m) |
|---|---|---|
| 0.5mm to 3mm | ±0.05mm | ±0.1mm |
| Over 3mm to 6mm | ±0.05mm | ±0.1mm |
| Over 6mm to 30mm | ±0.1mm | ±0.2mm |
| Over 30mm to 120mm | ±0.15mm | ±0.3mm |
| Over 120mm to 400mm | ±0.2mm | ±0.5mm |
| Over 400mm to 1000mm | ±0.4mm | ±0.8mm |
| Over 1000mm to 2000mm | ±0.5mm | ±1.2mm |
Settle Your Core Parts Now!
Get 3-day standard lead times on simple parts between 10 mm and 200 mm. Upload your part to see if it’s eligible.
Upload Project Design
To start, select the manufacturing process and upload your design files
Perform Design Analysis
With our AI system, we will provide you with a machining & price report in a short time.
Confirm Quote & Production
After a quote is accepted, we start on your parts. Various finishing options are available
Shipping & Delivery
Thanks to our advanced manufacturing capabilities, we produce parts in one day.
80+
Advanced CNC devices
ISO
9001:2015 CERTIFIED
8K+
Complicated Parts Made Monthly
100+
PLASTIC & METAL MATERIALS
Frequently Ask Questions
What materials can be used in CNC milling?
CNC milling can work with a variety of materials, including metals (aluminum, steel, titanium), plastics (acrylic, nylon), and composites.
What are the advantages of CNC milling?
CNC milling offers high precision, the ability to produce complex shapes, repeatability, and efficiency. It also allows for high-quality surface finishes and tight tolerances.
How does a CNC milling machine work?
A CNC milling machine uses rotating cutting tools to remove material from a workpiece, guided by computer-generated commands that control the movement of the machine’s axes.
What is the difference between 3-axis, 4-axis, and 5-axis milling?
- 3-axis milling moves the cutting tool along the X, Y, and Z axes.
- 4-axis milling adds a rotational axis (A-axis) to allow for machining on multiple sides of a part.
- 5-axis milling includes two additional rotational axes (A and B axes) for more complex and intricate machining.
What is the typical tolerance achievable with CNC milling?
CNC milling can achieve tight tolerances, typically within ±0.005mm (5 microns), depending on the machine and the complexity of the part.
How do you ensure quality control in CNC milling?
Quality control is ensured through rigorous inspection processes, including the use of precision measuring tools and equipment to verify dimensions and tolerances throughout the machining process.
What Devices We Have?
| Machine | Quantity | Brand | Max Part Size |
|---|---|---|---|
| 3-Axis CNC Machine | 50 | / | 1500 x 800MM |
| 4-Axis CNC Machine | 20 | AutoCam | D600 x L1200MM |
| 3+2 Axis CNC machine | 10 | AutoCam | D500MM |
| 5-Axis CNC Machine | 18 | Jingdiao/DMG/ AFMING/Roders/Mikron | D300 x L1200MM |
| Lathe Machine | 2 | / | D600 x L1200MM |
| CNC Lathe Machine | 50 | Tsugami | D300 x L1200MM |
| Lathe-Mill Machine | 10 | Tsugami | D300 x L1200MM |
| 5-Axis Lathe-Mill Machine | 1 | Mazak/DMG Mori | D300 x L1200MM |
| CNC Swiss Type Automatic Lathe | 10 | Tsugami | D30 x L500MM |
Industries Application
Explore more case studies of rapid prototyping and prototype mold making across various industries.
