5 Axis CNC Machining
Looking for top-notch 5-axis CNC machining services? Ultirapid is your go-to destination for high-difficulty precision parts. With advanced machinery, a skilled team, and a commitment to excellence, we can tackle even the most complex projects, ensuring your components meet the highest standards of accuracy and quality. Trust Ultirapid to bring your vision to life with precision and reliability.
- On-demand custom cnc machining services
- Tolerances down to ±0.0004″ (0.01mm)
- Complex Geometric Capability
- Consistency and Quality Control
80+
Advanced CNC devices
ISO
9001:2015 CERTIFIED
8K+
Complicated Parts Made Monthly
100+
PLASTIC & METAL MATERIALS
Home » Services » CNC Machining Service » 5 Axis CNC Machining Services
What Is 5 Axis CNC Machining
5-axis machining refers to a machine’s ability to move a tool or part along five different axes simultaneously. While basic machining operates on three primary axes—X, Y, and Z—a 5-axis CNC machine adds two additional rotational axes, A and B, allowing the cutting tool to approach the workpiece from multiple directions.
If you’ve never seen 5-axis machining in action, here’s a simple way to visualize the process: Hold an object in front of you with one hand. Position a pen vertically above the object. As you tilt the object left and right, forward and backward (representing the A and B axes), move the pen up, down, side to side, and in and out (representing the X, Y, and Z axes).
This basic simulation helps to illustrate the concept more clearly. For a more detailed understanding, visit our YouTube channel to watch in-depth videos of the 5-axis process and see examples of the complex products it can create, such as impellers.
Why Choose Ultirapid 5 CNC Axis Machining Services
No MOQ
With a low MOQ starting from just 1 piece, our 5-axis CNC machining lets you easily test and perfect your part. Saving your cost.
Quality Control
Our 5-axis CNC machining service ensures top-notch quality control. Your high-precision parts are meticulously checked using advanced Zeiss equipment, guaranteeing unmatched accuracy and reliability.
Short Lead Time
Our 5-axis CNC machining service offers short lead times, boosting your project efficiency and saving valuable time in production.
Advanced Production Capacity
Our 5-axis CNC machining service boasts advanced production capacity, enabling us to handle complex projects efficiently and at scale. This ensures rapid turnaround and exceptional quality for your project
What Precision Parts Can 5 axis CNC Machining Make?
5-axis CNC machining excels in producing a wide range of complex and precise parts across various industries. If you’re tackling a high-difficulty project with demanding precision requirements, 5-axis CNC machining is your solution to conquering every tight tolerance and intricate shape.
Impellers
Turbine Blades
Aerospace Components
5-axis CNC machining handles aerospace components with exceptional precision by allowing simultaneous movement along five axes. This capability ensures the intricate geometries and tight tolerances required in aerospace parts are achieved efficiently and with unmatched accuracy.
Medical Implants
5-axis CNC machining excels in producing small medical implants with tight tolerances. Its precision and ability to move in five axes ensure the complex shapes and delicate features of implants are crafted with the accuracy required for medical applications.
Molds and Tooling
5-axis CNC machining enhances molds and tooling by providing superior surface finishing and precision. Its ability to machine complex geometries from multiple angles ensures perfect molds, leading to higher-quality parts with improved consistency and reduced post-processing.
Automotive Cylinder Heads
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Shipping & Delivery
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Frequently Ask Questions
How does 5-axis machining differ from 3-axis or 4-axis machining?
Unlike 3-axis machining, which operates on X, Y, and Z axes, and 4-axis machining, which adds rotation around one axis, 5-axis machining includes two additional rotational axes (A and B) for enhanced flexibility and accuracy.
What are the benefits of using a 5-axis CNC machine?
Benefits include the ability to machine complex shapes with higher precision, reduced need for repositioning, improved surface finishes, and shorter production times due to fewer setups.
What types of parts are best suited for 5-axis machining?
Parts with complex geometries, tight tolerances, and multi-sided features, such as aerospace components, turbine blades, impellers, and medical implants, are ideal for 5-axis machining.
Is 5-axis CNC machining more expensive than 3-axis machining?
Generally, 5-axis machining can be more expensive due to the advanced technology and increased complexity, but it can be cost-effective in the long run by reducing setup times and achieving higher precision.
How do I know if my part needs 5-axis machining?
If your part has complex geometries, requires multiple angled cuts, or needs to be machined in a single setup, 5-axis machining is likely the best choice.
What materials can be machined using a 5-axis CNC machine?
5-axis CNC machines can handle a wide range of materials, including metals (aluminum, steel, titanium), plastics, composites, and more.
How does 5-axis machining improve part accuracy?
The ability to machine from multiple angles in a single setup reduces the potential for errors caused by repositioning, resulting in higher accuracy and better surface finishes.
Can 5-axis CNC machining be used for prototyping?
Yes, 5-axis CNC machining is highly effective for prototyping, allowing for the rapid production of complex and precise prototypes for testing and validation.
What should I consider when choosing a 5-axis CNC machining service provider?
Consider factors such as the provider’s experience, quality control systems (e.g., ISO9001), the types of machines used (e.g., Mikron, Mazak), and their capability to handle the specific requirements of your project.
What You Can Get From Our CNC Machining Services?
- Milling: Involves removing material from a workpiece using rotary cutters to create complex shapes and features.
- Turning: Utilizes a lathe to rotate a workpiece against a cutting tool to remove material and create cylindrical parts.
- Drilling: Involves creating holes in a workpiece using rotating drill bits.
- Grinding: Utilizes abrasive wheels to remove material from a workpiece to achieve high precision and surface finish.
- EDM (Electrical Discharge Machining): Utilizes electrical discharges to shape a workpiece, particularly useful for hard materials and intricate shapes.
- Laser Cutting: Utilizes a high-powered laser beam to cut through materials with precision and accuracy.
- Waterjet Cutting: Utilizes a high-pressure stream of water mixed with abrasive particles to cut through a variety of materials.
- Plasma Cutting: Utilizes a plasma torch to cut through electrically conductive materials with high speed and precision.
- Impellers: Used in pumps, turbines, and other fluid handling equipment to impart energy to a fluid.
- Shafts: Used to transmit rotary motion or torque from one part of a machine to another.
- Housings: Enclosures or casings that contain and protect internal components of a machine or device.
- Brackets: Structural components used to support or fasten other parts within a machine or assembly.
- Gears: Mechanical components used to transmit motion or change speed between rotating shafts.
- Pistons: Components used in engines and hydraulic systems to transfer force or pressure.
- Valve bodies: Components that control the flow of fluids or gases within a system.
- Manifolds: Distributors or collectors used to channel fluid flow between multiple components.
- Flanges: Flat, circular discs with bolt holes used to connect pipes, valves, or other components.
- Heat sinks: Thermal management components used to dissipate heat from electronic devices or systems.
What Devices We Have?
Machine | Quantity | Brand | Max Part Size |
---|---|---|---|
3-Axis CNC Machine | 50 | / | 1500 x 800MM |
4-Axis CNC Machine | 20 | AutoCam | D600 x L1200MM |
3+2 Axis CNC machine | 10 | AutoCam | D500MM |
5-Axis CNC Machine | 18 | Jingdiao/DMG/ AFMING/Roders/Mikron | D300 x L1200MM |
Lathe Machine | 2 | / | D600 x L1200MM |
CNC Lathe Machine | 50 | Tsugami | D300 x L1200MM |
Lathe-Mill Machine | 10 | Tsugami | D300 x L1200MM |
5-Axis Lathe-Mill Machine | 1 | Mazak/DMG Mori | D300 x L1200MM |
CNC Swiss Type Automatic Lathe | 10 | Tsugami | D30 x L500MM |