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Automotive Prototyping & Manufacturing

Access top-tier manufacturing services for your custom aerospace prototypes and production parts. Expedite product launches, mitigate risks, and optimize production workflows with on-demand manufacturing at competitive rates.

Our Clients

ISO9001
ISO certified

Ultirapid is an ISO 9001:2015 certified manufacturer, ensuring top-quality parts in an industry that prioritizes rigorous consistency and quality control. With our commitment to adhering to international standards

Various Services

As both a machine shop and a digital manufacturing expert, we provide a variety of manufacturing technologies and services, including CNC machining and 3D printing.

Short Lead Time

We have a comprehensive production and quality inspection process, ensuring high efficiency and rapid turnaround, resulting in short delivery times.

Skilled And Experienced

With over a decade of experience in manufacturing aerospace parts, our team of skilled engineers possesses the expertise to optimize your designs and achieve the best possible outcomes.

Advanced Production Capacity

We have advanced five-axis machines and state-of-the-art Zeiss CMM inspection equipment, providing the best solutions for your high-precision parts.

Fast And Easy Quotation

We have an automated quoting system that quickly matches your project requirements. Click to start and get your quote now!

Automotive Parts We Can Make

vehicle-parts

The automotive industry requires all sorts of parts made from both metals and plastics. Typical priorities for automotive customers include:

Below are some of the types of automotive parts we can manufacture for you:

Automotive Manufacturing Capability

Utilizing rapid prototyping, we create prototypes for various interior vehicle components, including the steering wheel, dashboard, and console. This approach allows for versatile testing of these parts. For instance, we can assess the grip of steering wheels, verify the color of dashboards, and evaluate the wear on consoles post-usage. The data collected from these evaluations offers valuable insights into potential design adjustments.

We prototype various exterior components, including bumpers, headlights, tail lights, and door handles. These prototypes undergo rigorous safety testing to ensure their performance. This includes assessing how bumpers withstand simulated crashes, evaluating the visibility and functionality of lights in low-light or rainy conditions, and testing the durability of door handles under repeated use. Additionally, safety tests like failure mode and effect analysis (FMEA) are conducted to assess the risk of failure in both typical and extreme scenarios.

We prototype functional components such as air components, engine covers, and air filter housings, primarily focusing on their performance within the vehicle. These prototypes undergo testing to evaluate their functionality, particularly in high-temperature environments generated by the engine.

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Our Manufacturing Capbility

Ultirapid Rapid Prototype stands out as one of the most dependable rapid prototyping firms, adept at bringing your concepts and designs to life within a matter of days.

Utilizing CNC milling and turning, we help you to fabricate a broad spectrum of prototypes and production components

injection-molding-service

We offer low-volume prototype moldings and mass production moldings. Help you to accelerate the production

Laser cutting, bending, stamping, spinning, punching, welding. To make every step easy and accurate.

3D-Printing-Cars-KeSu

3D Printing

We offer plastic and metal 3D printing services, facilitating the rapid realization of your product prototypes.

Automotive Part Gallery

Allow us to showcase our CNC machining prowess through a glimpse into our past projects and prototype parts crafted by our skilled team at Ultirapid. With our diverse expertise, we accommodate a wide array of CNC machined automotive parts, ensuring adaptability to fulfill your project requirements. Look no further for your CNC machining needs – your search concludes here with us!

Automotive manufacturing materials

We offer a huge range of material possibilities with all our manufacturing processes. Some common choices for automotive projects are listed below.

Materials Suitable Technologies Advantage Example Parts
Steel CNC machining, rapid tooling Strong, corrosion-resistant, range of grades Brake components, engine components
Aluminum CNC machining, rapid tooling, sheet metal Machinable, strong, range of grades Cylinder heads, manifolds, Ductwork, housings, bus ducts
Titanium CNC machining, SLM 3D printing Lightweight, temperature-resistant Engine valves, axle shafts, pipes, nuclear waste storage, pumps, turbines
PA(Nylon) CNC machining, SLS 3D printing, injection molding Strong, smooth surface finish Peripheral engine parts, covers and housings
PMMA CNC machining, injection molding Transparent, shatter-resistant Lighting components
Silicone Liquid silicone injection molding Durable, flexible, biocompatible, inert Seals, cover assemblies, Fluid management devices, respiratory devices

Applicable Finishes For Automotive Industry

 We offers wide variety high level surface finishes. We only list some of the common finishing options. There are more finish options for custom parts for Automotive Industry.

Name Applicable to Feature Color Thickness
As machined Metals & Plastics Tool marks visible N/A N/A
Sanding & Polishing Metals & Plastics Brushed & gloss mirror surface N/A 0.02-0.05mm removed
Sand, Bead Blasted Metals & Plastics matt or satin surface N/A N/A
Painted Metals & Plastics Matt, gloss, texture colors can be matched as needed 0.05mm to 0.1mm
Powder coat Metals Matt, Gloss & Texture colors can be matched as needed 0.05mm to 0.15mm
Anodized Aluminum Tool marks visible, Smooth, Matt & Gloss colors can be matched as needed 0.002mm to 0.04mm
E-Coating Metals Matt & Gloss Black 0.015mm to 0.035mm
Nickel Plating Metal Gloss Silver 0.004mm to 0.05mm
Chromed Metals & Plastics Satin & Gloss Silver 0.001mm to 0.3mm
Zinc Plating Metals Gloss Silver & Black 0.005mm to 0.2mm
Chromate Conversion Coating Aluminum Tool marks visible, Smooth and Matt Clear/ slight yellow tint 0.25-1 um

FAQs About Automotive
Prototyping

Yes, KeSu is an ISO9001-2015 certified manufacturer. We manufacture parts to a high standard, no matter the project or the customer.

For certain manufacturing processes like injection molding, we can provide a T1 sample for your parts, then further samples if required.

We can fulfill orders quickly, but lead times depend on a few factors, such as the manufacturing process, order quantity, and part complexity. CNC machined parts can take as little as five days, 3D printed parts can take as little as three days, while moldings made via rapid tooling can take as little as 5–7 days.

KeSu values privacy and security with the utmost seriousness and will happily sign a non-disclosure agreement (NDA) at your request, giving you peace of mind about your intellectual property.

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What They Are Saying

Our Clients testimonials

Capabilities